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Single-Use Reprocessed Ultrasonic Surgical Instruments

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FDA MAUDE adverse event data · 2007–2026

What the Data Shows About Single-Use Reprocessed Ultrasonic Surgical Instruments

The FDA MAUDE database aggregates 969 adverse-event reports for Single-Use Reprocessed Ultrasonic Surgical Instruments spanning the period from 2007 through 2026. Of these, 3 are classified as death reports, 143 as injury reports, and 816 as malfunction reports under FDA adverse-event categorization rules. Report counts do not by themselves indicate a device is unsafe — widely used devices and longer market histories naturally generate larger raw counts, so proportional and comparative reads are more informative than totals alone.

The adverse-event profile breaks down across 5 distinct event types and 8 reported patient-outcome categories, giving a multi-dimensional view that goes beyond a single headline number. A total of 20 distinct product-problem codes appear in the reports, with Break topping the list at 76 reports. Reports are associated with 10 different manufacturers in the MAUDE record, reflecting both OEMs and repackagers of this device category.

Annual reporting volume is tracked across 20 years of MAUDE data, with the peak single-year volume reaching 113 reports — trend shape often reflects changes in device adoption, reporting rules, or FDA enforcement focus rather than underlying device behavior alone. Events are documented across 5 reported care-setting categories (hospital, home, ambulatory surgery center, etc.). All figures reflect the openFDA MAUDE snapshot last refreshed on . This page is informational and is not medical advice — discuss device-safety questions with your healthcare provider.

969
Total Reports
3
Death Reports
143
Injury Reports
816
Malfunctions

Event Types

Malfunction 816 (84.2%)
Injury 143 (14.8%)
6 (0.6%)
Death 3 (0.3%)
Other 1 (0.1%)

Patient Outcomes

830 (85.1%)
Required Intervention 85 (8.7%)
Other 44 (4.5%)
R 6 (0.6%)
Hospitalization 5 (0.5%)
Death 3 (0.3%)
L 1 (0.1%)
Disability 1 (0.1%)

Top Product Problems

Break 76
Fracture 44
Device Displays Incorrect Message 42
Use of Device Problem 36
Detachment of Device or Device Component 33
Detachment Of Device Component 31
Device Inoperable 21
Material Fragmentation 17
Melted 17
Energy Output To Patient Tissue Incorrect 16
Component Falling 14
Device Operates Differently Than Expected 11
Energy Output Problem 10
Loss of Power 9
Material Deformation 9
Appropriate Term/Code Not Available 7
Device Remains Activated 7
Difficult to Open or Close 7
Failure to Cut 7
Material Separation 7

Yearly Trend

07
2007: 17
08
2008: 25
09
2009: 12
10
2010: 33
11
2011: 58
12
2012: 113
13
2013: 111
14
2014: 63
15
2015: 93
16
2016: 72
17
2017: 87
18
2018: 56
19
2019: 45
20
2020: 28
21
2021: 40
22
2022: 31
23
2023: 16
24
2024: 19
25
2025: 44
26
2026: 6

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Data Source

FDA Manufacturer and User Facility Device Experience (MAUDE) database via the openFDA API. Reports are submitted by manufacturers, healthcare facilities, and patients. Report counts do not indicate a device is unsafe — higher-use devices naturally generate more reports.

Disclaimer: This information is provided for informational purposes only and does not constitute professional advice. Data is sourced from the FDA MAUDE database. Consult a qualified professional before making decisions based on this data.